Controls Specialist

Description

The Control System Specialist reports to the National Maintenance Excellence Manager and is responsible for optimizing the efficiency and reliability of MHE control systems.

Responsibilities

• Implementing a robust support documentation system for drive troubleshooting and maintenance.
• Developing Process and Instrumentation Diagrams (P&ID), controls narratives, and testing protocols for new and existing systems.
• Reading and troubleshooting machine electrical drawings.
• Configuring PLC message instructions and network settings.
• Supporting the development of enterprise-wide hardware, programming, and documentation strategies and standards for controls and drives systems.
• Assisting with the training of Central region controls specialists, electricians, and automation technicians.
• Supporting the work of outside contractors and consultants on specifying equipment, controls, drives, and system installs as necessary.
• Support Purolator operations and contribute to overall uptime by supporting during and outside business hours (if required).
• Contribute to root cause analysis activities and corrective/preventive action plans by identifying failure trends, recommending sustainable solutions, supporting implementation of change management procedures, and helping prevent future operational disruptions.
• Maintaining awareness of new capabilities and technologies as they relate to controls, drives, and web handling. When applicable, supporting the implementation and adoption of new technologies.
• Partnering with Material Handling Equipment Integrator and other supplier groups in the testing & performance validation of the systems.
• Supporting the definition and implementation of the equipment-based control systems for the new hub. Engaging both vendors, IT, and operations to ensure a functional system is established and executed.

Additional Responsibilities

• Conveyor, scanning, vision, and weighing controls system experience in a high-volume, 24x7, high-speed package sortation environment.
• Technical proficiency with PLC and / or PC-based control systems (Siemens Step 7 ladder logic, and Simatic drives and controls).
• HMI SCADA (Wonderware) configuration and design.
• Knowledgeable of AutoCAD, NavisWorks, or Revit.
• Strong Data Analysis Development skills are must.
• Proficient with general MS Office software.
• General health and safety knowledge (Ontario OHSA, ESA, CSA, ULC, etc.).
• Risk Management skills to assist in the identification, evaluation, and prioritization of risks.
• Ability to operate independently and engage with business operations as needed.

Experience & Education

• Diploma or bachelor’s degree in electrical, Mechatronics, Automation, or Controls Engineering.
• 5+ years of experience supporting automated material handling systems in logistics, parcel, e-commerce, or manufacturing environments.
• Strong hands-on experience troubleshooting and supporting Siemens and/or Allen-Bradley PLCs, HMIs, SCADA systems, VFDs, industrial networks, and machine safety systems.
• Experience commissioning new automation equipment, leading controls upgrades, and implementing system performance improvements is highly desirable.
• Proven ability to diagnose and resolve complex electrical, controls, and automation issues in high-speed conveyor and sortation systems.
• Experience applying CMMS data, reliability engineering principles, root cause analysis, and continuous improvement methodologies to improve equipment performance.
• Excellent communication skills with the ability to work cross-functionally with Operations, Maintenance, IT, vendors, and engineering teams.